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4.1 Personnel utilizing reference radiographs to this standard shall be qualified and authorized to perform radiographic interpretation in accordance with a nationally or internationally recognized NDT personnel qualification practice or standard such as ANSI/ASNT-CP-189, SNT-TC-1A, NAS 410, ISO 9712, or a similar document and certified by the employer or certifying agency, as applicable. The practice or standard used and its applicable revision shall be identified in the contractual agreement between the using parties. A certified Level III shall be available to assist with interpreting specifications and product requirements as applied to the reference radiographs (if the Level III is the radiographic interpreter, this may be the same person).4.2 Graded reference radiographs are intended to provide a guide enabling recognition of specific casting discontinuity types and relative severity levels that may be encountered during typical fabrication processes. Reference radiographs containing ungraded discontinuities are provided as a guide for recognition of a specific casting discontinuity type where severity levels are not needed. These reference radiographs are intended as a basis from which manufacturers and purchasers may, by mutual agreement, select particular discontinuity classes to serve as standards representing minimum levels of acceptability (see Sections 6 and 7).4.3 Reference radiographs represented by this standard may be used, as agreed upon in a purchaser supplier agreement, for energy levels, thicknesses, or both, outside the range of this standard when determined applicable for the casting service application. Severity levels of similar discontinuity categories and energy level range of Reference Radiographs E186 reference radiographs may alternatively be used, as determined appropriate for the casting service application, if so agreed upon in the purchaser supplier agreement (see Note 2 and 5.1).4.4 Procedures for evaluation of production radiographs using applicable reference radiographs of this standard are prescribed in Section 8; however, there may be manufacturing-purchaser issues involving specific casting service applications where it may be appropriate to modify or alter such requirements. Where such modifications may be appropriate for the casting application, all such changes shall be specifically called-out in the purchaser supplier agreement or contractual document. Section 9 addresses purchaser supplier requisites for where weld repairs may be required.1.1 These reference radiographs2 illustrate various categories, types, and severity levels of discontinuities occurring in steel castings that have section thicknesses up to 2 in. (50.8 mm) (see Note 2). The reference radiograph films are an adjunct to this standard and must be purchased separately from ASTM International, if needed (see 2.2). Categories and severity levels for each discontinuity type represented by these reference radiographs are described in 1.3.NOTE 1: The basis of application for these reference radiographs requires a prior purchaser supplier agreement of radiographic examination attributes and classification criterion as described in Sections 4, 6, and 7 of this standard.NOTE 2: Reference radiographs previously used for this thickness range carried the designation E71, but included a now rarely used gamma source, that is, radium. The current document is also updated by inclusion of several recognized shrinkage or C categories and by elimination of the crack and hot tear categories, except for one example of each of these discontinuity types. Reference radiographs for thicker sections may be found in Reference Radiographs E186 and E280. Reference Radiographs E446 and E186 provide some overlap of severity levels for similar discontinuity categories within the same energy level range (see 4.3, 5.1, and 6.3).1.2 These film reference radiographs are not intended to illustrate the types and degrees of discontinuities found in steel castings when performing digital radiography. If performing digital radiography of steel castings up to 2 in. (50.8 mm) in thickness, refer to Digital Reference Image Standard E2868.1.3 These reference radiographs consist of three separate volumes (see Note 3) as follows: (I) medium voltage (nominal 250-kV) X-rays. (II) 1-MV X-rays and Iridium-192 radiation, and (III) 2-MV to 4-MV X-rays and cobalt-60 radiation. Unless otherwise specified in a purchaser supplier agreement (see 1.1), each volume is for comparison only with production radiographs produced with radiation energy levels within the thickness range covered by this standard. Each volume consists of six categories of graded discontinuities of increasing severity level and four categories of ungraded discontinuities. Reference radiographs containing ungraded discontinuities are provided as a guide for recognition of a specific casting discontinuity type where severity levels are not needed. Following is a list of discontinuity categories, types and severity levels for the adjunct reference radiographs of this standard:1.3.1 Category A—Gas porosity; severity levels 1 through 5.1.3.2 Category B—Sand and slag inclusions; severity levels 1 through 5.1.3.3 Category C—Shrinkage; 4 types:1.3.3.1 Ca—linear shrinkage—Severity levels 1 through 5.1.3.3.2 Cb—feathery shrinkage—Severity levels 1 through 5.1.3.3.3 Cc—sponge shrinkage—Severity levels 1 through 5.1.3.3.4 Cd—combinations of linear, feathery and sponge shrinkage—Severity levels 1 through 5.1.3.4 Category D—Crack; 1 illustration.1.3.5 Category E—Hot tear; 1 illustration.1.3.6 Category F—Insert; 1 illustration.1.3.7 Category G—Mottling; 1 illustration.NOTE 3: The reference radiographs consist of the following:  Volume I: Medium Voltage (nominal 250 kVp) X-ray Reference Radiographs—set of 34 illustrations (nominal 5 by 7 in.) in a 15 by 17-in. ring binder. Volume II: 1-MV X-rays and Iridium-192 Reference Radiographs—Set of 34 illustrations (nominal 5 by 7 in.) in a 15 by 17-in. ring binder.  Volume III: 2-MV to 4-MV X-rays and Cobalt-60 Reference Radiographs—Set of 34 illustrations (nominal 5 by 7 in.) in a 15 by 17-in. ring binder.NOTE 4: Although Category G–Mottling is listed for all three volumes, the appearance of mottling is dependent on the level of radiation energy. Mottling appears reasonably prominent in Volume I; however, because of the higher radiation energy levels mottling may not be apparent in Volume II nor Volume III.1.4 From time to time, there may be minor changes to the process for manufacturing of the reference radiograph adjunct materials. These changes could include changes in the films or processing chemicals used, changes in the dies or printing for the cardboard mats, etc.; however, in all cases, these changes are reviewed by the Illustration Monitoring Subcommittee and all reference radiographs are reviewed against a fixed prototype image to ensure that there are no changes to the acceptance level represented by the reference radiographs. Therefore, the adjunct reference radiographs remain valid for use with this standard regardless of the date of production or the revision level of the text standard.1.5 Units—The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard.1.6 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.1.7 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

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1.1 This test method covers the radial sectioning technique 2,3,4 for measurement of the thickness of thin surface layers, made by a wide variety of processes, on metals, alloys, carbides, and oxides. 1.2 This test method is applicable to measurement of a wide variety of surface layer types where the interface between the layer and substrate is discernible by natural color or reflectivity differences or by means of color or reflectivity differences due to etching or staining. 1.3 This test method does not pertain to layer thickness measurements made by analysis of compositional variations. 1.4 This test method deals only with the recommended test method and nothing in it should be construed as defining or establishing limits of acceptability for any coating method. 1.5 The measurement values stated are in the metric system, as defined in Standard E380. 1.6 This standard may involve hazardous materials, operations, and equipment. This standard does not purport to address all of the safety problems associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use. For specific precautionary statements, see Section 7.

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1.1 This test method covers measuring the thickness of the coating over fiber backing or reinforcing fabric.1.2 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in non-conformance with the standard.1.3 This standard may involve hazardous materials, operations, and equipment. This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

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This test method is useful for measuring the wall thickness of plastic vessels and other plastic structures where the geometry of the equipment does not permit direct measurement by conventional methods, such as micrometers, calipers, and rulers. This test method is not limited to plastics and can be used for all nonmagnetic materials. It provides for a rapid and accurate thickness measurement, without the need for drilling and repair of holes.Accuracies are not affected by density variations, permitting the measurement of composites made up of a variety of materials of varying densities. By placement of the magnetic source on the mold surface, thickness measurements can be made during and after fabrication of plastic products to verify thickness and adherence to specifications.1.1 This test method covers the measurement of thickness of any nonmagnetic material by means of a digital magnetic intensity instrument.Note 1The instrument on which this test method is based is no longer sold or serviced.1.2 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.1.2 There is no similar or equivalent ISO standard.

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3.1 Most coating specifications specify the thickness of the coating because coating thickness is often an important factor in the performance of the coating in service.3.2 The methods included in this guide are suitable for acceptance testing and are to be found in ASTM standards.3.3 Each method has its own limitations with respect to the kind of coating and its thickness.1.1 This guide covers the methods for measuring the thickness of many metallic and inorganic coatings including electrodeposited, mechanically deposited, vacuum deposited, anodic oxide, and chemical conversion coatings.1.2 This guide is limited to tests considered in ASTM standards and does not cover certain tests that are employed for special applications.1.3 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard.1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

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4.1 This practice describes three operational steps necessary to ensure accurate coating thickness measurement: calibration, verification and adjustment of coating thickness measuring gages, as well as proper methods for obtaining coating thickness measurements on both ferrous and non-ferrous metal substrates.4.2 Many specifications for commercial and industrial coatings projects stipulate a minimum and a maximum dry film thickness for each layer in a coating system. Additionally, most manufacturers of high performance coatings will warranty coating systems based upon, in part, achieving the proper thickness of each layer and the total coating system. Even if a project specification is not provided, the coating manufacturer’s recommendations published on product data sheets can become the governing document(s). Equipment manufacturers produce nondestructive coating thickness testing gages that are used to measure the cumulative or individual thickness of the coating layers, after they are dry. The manufacturers provide information for the adjustment and use of these gages, normally in the form of operating instructions. The user of this equipment must be knowledgeable in the proper operation of these devices, including methods for verifying the accuracy of the equipment prior to, during and after use as well as measurement procedures.1.1 This practice describes the use of magnetic and eddy current gages for dry film thickness measurement. This practice is intended to supplement the manufacturers’ instructions for the manual operation of the gages and is not intended to replace them. It includes definitions of key terms, reference documents, the significance and use of the practice, the advantages and limitations of coating thickness gages, and a description of test specimens. It describes the methods and recommended frequency for verifying the accuracy of gages and for adjusting the equipment and lists the reporting recommendations.1.2 These procedures are not applicable to coatings that will be readily deformed under the load of the measuring gages/probes, as the gage probe must be placed directly on the coating surface to obtain a reading. Provisions for measuring on soft or tacky coatings are described in 5.7.1.3 Coating thickness can be measured using a variety of gages. These gages are categorized as “magnetic pull-off” and “electronic.” They use a sensing probe or magnet to measure the gap (distance) between the base metal and the probe. This measured distance is displayed as coating thickness by the gages.1.4 Coating thickness can vary widely across a surface. As a result, obtaining single-point measurements may not accurately represent the actual coating system thickness. SSPC-PA 2 prescribes a frequency of coating thickness measurement based on the size of the area coated. A frequency of measurement for coated steel beams (girders) and coated test panels is also provided in the appendices to SSPC-PA 2. The governing specification is responsible for providing the user with the minimum and the maximum coating thickness for each layer, and for the total coating system.1.5 The values stated in SI units are to be regarded as standard. The values given in parentheses after SI units are provided for information only and are not considered standard.1.6 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.1.7 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

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4.1 The procedure described in this test method is designed to provide a method by which the coating weight of zirconium treatments on metal substrates may be determined.4.2 This test method is applicable for determination of the total coating weight and the zirconium coating weight of a zirconium-containing treatment.1.1 This test method covers the use of X-ray fluorescence (XRF) spectrometry for the determination of the mass of zirconium (Zr) coating weight per unit area of metal substrates.1.2 Coating treatments can also be expressed in units of linear thickness provided that the density of the coating is known, or provided that a calibration curve has been established for thickness determination using standards with treatment matching this of test specimens to be analyzed. For simplicity, the method will subsequently refer to the determination expressed as coating weight.1.3 XRF is applicable for the determination of the coating weight as zirconium or total coating weight of a zirconium containing treatment, or both, on a variety of metal substrates.1.4 The maximum measurable coating weight for a given coating is that weight beyond which the intensity of the characteristic X-ray radiation from the coating or the substrate is no longer sensitive to small changes in weight.1.5 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard.1.6 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.1.7 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

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5.1 The techniques described provide indirect measurement of thickness of sections of materials not exceeding temperatures of 93 °C [200 °F]. Measurements are made from one side of the object, without requiring access to the rear surface.5.2 Ultrasonic thickness measurements are used extensively on basic shapes and products of many materials, on precision machined parts, and to determine wall thinning in process equipment caused by corrosion and erosion.5.3 Recommendations for determining the capabilities and limitations of ultrasonic thickness gages for specific applications can be found in the cited references.7,81.1 This practice2 provides guidelines for measuring the thickness of materials using the contact pulse-echo method at temperatures not to exceed 93 °C [200 °F].1.2 This practice is applicable to any material in which ultrasonic waves will propagate at a constant velocity throughout the part, and from which back wall reflections can be obtained and resolved.1.3 This practice is primarily for flat components with parallel surfaces and has limited applicability for components with non-parallel or concentric surfaces per 1.2.1.4 Units—The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system are not necessarily exact equivalents; therefore, to ensure conformance with the standard, each system shall be used independently of the other, and values from the two systems shall not be combined.1.5 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.1.6 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

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5.1 Many physical and appearance properties of the finished coating are affected by the film thickness. Film thickness can affect the color, gloss, surface profile, adhesion, flexibility, impact resistance and hardness of the coating. The fit of pieces assembled after coating can be affected when film thickness is not within tolerance. Therefore coatings must be applied within certain minimum and maximum film thickness specifications to optimize their intended use.5.2 All procedures involve taking measurements of applied coating powders in the pre-cured, pre-gelled state to help insure correct cured film thickness. This enables the application system to be set up and fine-tuned prior to the curing process. In turn, this will reduce the amount of scrap and over-spray. Accurate predictions help avoid stripping and re-coating which can cause problems with adhesion and coating integrity.5.3 Measurements of cured powder coating thickness can be made using different methods depending upon the substrate. Non-destructive measurements over metal substrates can be made with magnetic and eddy current coating thickness gages (see Practice D7091). Non-destructive measurements over non-metal substrates can be made with ultrasonic coating thickness gages (see Test Method D6132). Destructive measurements over rigid substrates can be made with cross-sectioning instruments (see Practices D4138).1.1 This practice describes the thickness measurement of dry coating powders applied to a variety of rigid substrates. Use of some of these procedures may require repair of the coating powder. This practice covers the use of portable instruments. It is intended to supplement the manufacturers’ instructions for their operation of the gages and is not intended to replace them. It includes definitions of key terms, reference documents, the significance and use of the practice, and the advantages and limitations of the instruments.1.2 Three procedures are provided for measuring dry coating powder thickness:1.2.1 Procedure A—Using rigid metal notched (comb) gages.1.2.2 Procedure B—Using magnetic or eddy current coating thickness gages.1.2.3 Procedure C—Using non-contact ultrasonic powder thickness instruments.1.3 Coating powders generally diminish in thickness during the curing process. Some of these procedures therefore require a reduction factor be established to predict cured film thickness of powder coatings.1.4 Procedure A and Procedure B measure the thickness (height or depth) of the applied coating powders in the pre-cured, pre-gelled state. By comparing results to the measured cured powder thickness in the same location, a reduction factor can be determined and applied to future thickness measurements of the same coating powder.1.5 Procedure C results in a predicted thickness value of the cured state based on a calibration for typical coating powders. If the powder in question is not typical then an adjustment can be made to align gage readings with the actual cured values as determined by other measurement methods.1.6 The values stated in SI units are to be regarded as the standard. The values given in parentheses are for information only.1.7 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.

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