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5.1 Different combinations of varnishes and film-insulated magnet wire behave differently when exposed to elevated temperatures. This includes different varnishes tested with the same film-insulated magnet wire and a single varnish tested with different film-insulated magnet wire.5.2 This test method is used to determine the effect on the electrical properties of a varnish applied to film-insulated magnet wire when the combination is exposed to prescribed elevated temperatures.1.1 This test method covers the determination of the thermal endurance characteristics of electrical insulating varnishes and film-insulated magnet wire in combination.1.2 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard.1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.NOTE 1: This test method is equivalent to IEC 60172.1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

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5.1 Values obtained by flexural tests can provide information with regard to the bond strength of the particular varnish, in combination with a particular wire, when measured under conditions described in this test method.1.1 This test method covers determination of the bond strength of an electrical insulating varnish when applied to a helical coil. The helical coil can be made from bare aluminum or copper wire or from film or fiber-insulated magnet wire. Helical coils made from bare aluminum or bare copper wire will yield values of bond strength for the varnish when applied to bare metal conductors. The use of film or fiber-insulated magnet wire will show values for that particular combination of insulation and varnish.1.2 The values stated in SI units are to be regarded as the standard. The values given in parentheses are for information only.1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. See Section 7.1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

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ASTM D360-12(2019) Standard Specification for Shellac Varnishes Active 发布日期 :  1970-01-01 实施日期 : 

1.1 This specification covers shellac varnish consisting of a solution or “cut” of a specified type and grade of dry lac resin in specially denatured alcohol. Ninety-five percent (190 proof) ethyl alcohol, specially denatured according to Formula No. 1 of the Alcohol, Tobacco, and Firearms of the Treasury Dept., is the solvent most commonly used. However, other specially denatured alcohols and proprietary solvents are also used for this purpose.1.2 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard.1.3 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

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4.1 The test methods referenced in these test methods are useful for control purposes during the manufacture and use of solventless varnishes.1.1 These test methods cover solventless varnishes used primarily as electrical, mechanical, and environmental protection for electrical equipment.1.2 These test methods are used on solventless varnishes that are applied by dipping (at atmospheric pressure conditions or under vacuum or other certain pressure), spraying, or brushing for the purpose of impregnating or sealing electrical equipment. The following test methods are included:          Property Tests (Uncured): Section               Density  7               Flash Point  8               Gel Time  9               Monomer Content 10               Rheological Properties (Non-Newtonian) 11               Rotational Viscosity 12               Performance Property Tests (cured):                 Bond Strength 13               Coating Thickness 14               Dielectric Strength 15               Dielectric Strength-Using Metal Panels 16               Permittivity and Dissipation Factor 17               Build 181.3 The values stated in inch-pound units are to be regarded as the standard. The values in parentheses are for information only.1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. Specific hazard statements are given in 8.3, 15.5.1, and 15.5.2.NOTE 1: This test method is related to IEC 60455. Since both methods contain multiple test procedures, many procedures are technically equivalent while others differ significantly.1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

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4.1 This test method determines the volatile organic content of an electrical insulating varnish. It utilizes a procedure where dishes containing a known amount of varnish are baked and the amount of volatile organic compound is measured. Calculations are performed to express this in g/L or lb/gal. This test method is applicable to all types of varnishes. However, waterborne varnishes while baked under the same conditions need to have water content determined and calculations performed in accordance with Practice D3960.4.1.1 During the cure of electrical insulating varnishes some organic material is volatilized. A determination of the amount that is volatilized is useful for estimating the amount of cured varnish on electrical units and volatile organic emissions from a manufacturing facility.1.1 This test method covers the determination of the amount of volatile organic compounds emitted during cure of electrical insulating varnishes.1.2 The values stated in SI units are to be regarded as standard. The values given in parentheses are mathematical conversions to inch-pound units that are provided for information only and are not considered standard.1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. See Section 7 for specific precautions.1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

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4.1 Control—The following tests are useful for control purposes during the manufacture and use of varnishes, and for determining the uniformity of batches:4.1.1 Specific gravity,4.1.2 Viscosity,4.1.3 Flash point, and4.1.4 Nonvolatile matter by weight.4.2 Performance—The following tests are useful for determining the performance of varnishes during application and use:4.2.1 Drainage,4.2.2 Time of drying,4.2.3 Build,4.2.4 Dielectric strength,4.2.5 Thermal endurance,4.2.6 Varnish compatibility,4.2.7 Salt water proofness, and4.2.8 Oil resistance.1.1 These test methods cover tests for solvent containing varnishes primarily intended to provide electrical, mechanical, and chemical protection for electrical equipment. These test methods include tests for control and performance as follows:Procedure SectionBuild 38 – 42Dielectric Strength 43 – 48Drainage 26 – 32Flash Point 18 – 20Nonvolatile Matter 21 – 25Oil Resistance 54 – 56Preparation of Test Specimens     7Specific Gravity  9 – 12Temperature Index 49 – 50Time of Drying 33 – 37Varnish Compatibility 51 – 53Viscosity 13 – 171.2 Where the entire test method is included in this standard, the precision and bias are not known unless given in the stated method.1.3 The values stated in SI units are to be regarded as standard. The values given in parentheses are for information only.1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. For specific hazard statements, see Section 5.NOTE 1: There is no equivalent IEC standard.1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

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5.1 This test method is used to determine the effect of exposure to elevated temperatures on the bond strength of combinations of magnet wire insulations and electrical insulating varnishes. The results are used as a guide for the comparison and selection of varnishes and combinations of varnishes and magnet wire insulation for specific applications. Test Methods D1932 and D3251 describe additional tests for determining the thermal endurance of insulating varnishes. A comprehensive evaluation of thermal characteristics includes a comparison of the thermal endurance determined in these different ways.5.2 This test method is useful for research and product qualifications purposes.1.1 This test method covers the determination of the thermal endurance of electrical insulating varnishes alone or in combinations with magnet wire insulation. Changes in the helical coil bond strength are used as the test criteria. The coils are made from bare aluminum or copper wire, or from film- or fiber-insulated magnet wire.1.2 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard.NOTE 1: There is no similar or equivalent IEC standard.1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. For a specific precautionary statement, see Section 7.1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

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5.1 Values obtained by flexural test provides information with regard to the bond strength of the particular varnish in combination with a particular type of magnet wire, when measured under conditions described in this test method.1.1 This test method covers the determination of the bond strength of an electrical insulating varnish when applied to a twisted coil of film-insulated magnet wire. The use of a particular type of film-insulated wire will show the values for that combination of film coating and varnish.1.2 The values stated in inch-pound units are the standard. The values given in parentheses are for information only.NOTE 1: Although this standard and Method C of IEC 61033 differ in approach or detail, data obtained using either are technically equivalent.1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. A specific precautionary statement is given in Section 7.1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

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ASTM D3056-23 Standard Test Method for Gel Time of Solventless Varnishes Active 发布日期 :  1970-01-01 实施日期 : 

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