4.1 This practice is intended primarily for the examination of wrought metals, forged, rolled, machined parts or components to an ultrasonic class most typically specified in the purchase order or other contract document.1.1 Purpose—This practice establishes the minimum requirements for ultrasonic examination of wrought products.NOTE 1: This practice was adopted to replace MIL-STD-2154, 30 Sept. 1982. This practice is intended to be used for the same applications as the document which it replaced. Users should carefully review its requirements when considering its use for new, or different applications, or both.1.2 Application—This practice is applicable for examination of materials such as, wrought metals and wrought metal products having a thickness or cross section equal to 0.250 in. (6.35 mm) or greater.1.2.1 Wrought Aluminum Alloy Products—Examination shall be in accordance with Practice B594. Angle beam scans of wrought aluminum alloy products shall be performed in accordance with this practice as agreed upon by the purchaser and supplier.1.3 Acceptance Class—When examination is performed in accordance with this practice, engineering drawings, specifications, or other applicable documents shall indicate the acceptance criteria. Five ultrasonic acceptance classes are defined in Table 1. One or more of these classes may be used to establish the acceptance criteria or additional or alternate criteria may be specified.1.4 Order of Precedence—Contractual requirements and authorized direction from the cognizant engineering organization may add to or modify the requirements of this practice. Otherwise, in the event of conflict between the text of this practice and the references cited herein, the text of this practice takes precedence. Nothing in this practice, however, supersedes applicable laws and regulations unless a specific exemption has been obtained.1.5 Measurement Values—The values stated in inch-pounds are to be regarded as standard. The metric equivalents are in parentheses.1.6 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.1.7 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
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4.1 This practice shall be used when ultrasonic inspection is required by the order or specification for inspection purposes where the acceptance of the forging is based on limitations of the number, amplitude, or location of discontinuities, or a combination thereof, which give rise to ultrasonic indications.4.2 The ultrasonic quality level shall be clearly stated as order requirements.AbstractThis practice covers the examination procedures for the contact, pulse-echo ultrasonic examination of heavy steel forgings by the straight and angle-beam techniques. An ultrasonic, pulsed, reflection type of instrument shall be used and shall provide linear presentation for at least 75% of the screen height. The 5% linearity referred to is descriptive of the screen presentation of amplitude. The electronic apparatus shall contain an attenuator, search units, transducers, couplants, reference blocks, and DGS scales. The forging shall be machined to provide cylindrical surfaces for radial examination in the case of round forgings. The ends of the forgings shall be machined perpendicular to the axis of the forging for the axial examination. Faces of disk and rectangular forgings shall be machined flat and parallel to one another. The procedures to be performed are as follows: ultrasonic examination of the forgings; straight-beam examination with establishment of the instrument sensitivity and calibration either by the reflection, reference-block technique, or DGS method; and angle-beam examination used for rings and hollow forgings.1.1 This practice2 covers the examination procedures for the contact, pulse-echo ultrasonic examination of steel forgings by the straight and angle-beam techniques. The straight beam techniques include utilization of the DGS (Distance Gain-Size) method. See Appendix X3.1.2 This practice is to be used whenever the inquiry, contract, order, or specification states that forgings are to be subject to ultrasonic examination in accordance with Practice A388/A388M.1.3 Supplementary requirements of an optional nature are provided for use at the option of the purchaser. The supplementary requirements shall apply only when specified individually by the purchaser in the purchase order or contract.1.4 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in non-conformance with the standard.1.5 This practice and the applicable material specifications are expressed in both inch-pound units and SI units. However, unless the order specifies the applicable “M” specification designation [SI units], the material shall be furnished to inch-pound units.1.6 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.1.7 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
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This specification deals with the acceptance specifications for the ultrasonic examination of forged steel crankshafts. This practice is applicable to both solid (slab) forged and continuous grain flow crankshafts. Specimens shall be divided into three volumetric zones, namely: the major critical sections (Zone 1), which includes the heavily loaded areas of the crankpins, webs, and main bearings; the minor critical sections (Zone 2), which includes the balance of the surface areas of the main bearing and crankpin journals and adjacent fillets, flanges, and gear fit areas; and Zone 3, which includes the balance of the crankshaft, and the remaining sections of the webs. The crankshafts shall be examined after heat treatment, but before machining geometric features such as chamfers and oil holes. Acceptance zones and criteria for both types of crankshafts are discussed briefly.1.1 This is an acceptance specification for the ultrasonic inspection of forged steel crankshafts having main bearing journals or crankpins 4 in. [100 mm] or larger in diameter.1.2 This specification covers the testing equipment required and the test procedure to be followed, and it defines the critical and noncritical areas and limits of acceptance.1.3 This specification is intended to cover both continuous grain flow (CGF) crankshafts for medium and high speed diesel engines as well as solid (slab) forged crankshafts for other applications.1.4 The values stated in either inch-pound units or SI (metric) units are to be regarded separately as standard. Within the text and tables, the SI units are shown in brackets. The values stated in each system are not necessarily exact equivalents; therefore, to ensure conformance with the standard, each system shall be used independently of the other, and values from the two systems shall not be combined.1.5 Unless the order specifies the applicable “M” specification designation, the inch-pound units shall be used.1.6 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.1.7 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
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5.1 This practice is suitable for the removal of contaminants found on materials, parts, and components used in systems requiring a high level of cleanliness, such as oxygen. Parts shall have been precleaned to remove visible contaminants prior to using this procedure. Softgoods such as seals and valve seats may be cleaned without precleaning.5.2 This procedure may also be used as the cleanliness verification technique for coupons used during cleaning effectiveness tests as in Test Method G122.5.3 The cleaning efficiency has been shown to vary with the frequency and power density of the ultrasonic unit. Low frequencies in the 20 kHz to 25 kHz range have been found to damage soft metals such as aluminum and silver. Therefore, the specifications of the unit and the frequencies available must be considered in order to optimize the cleaning conditions without damaging the parts.1.1 This practice covers a procedure for the cleaning of materials and components used in systems requiring a high level of cleanliness, such as oxygen, by ultrasonic techniques.1.2 This practice may be used for cleaning small parts, components, softgoods, etc.1.3 The values stated in SI units are standard.1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. Specific precautionary statements are given in Note 1.1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
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This test method deals with the procedures for the standard practice of performing contact, pulse-echo ultrasonic examination of austenitic steel forgings by the straight and angle beam techniques. This practice does not cover the ultrasonic examination of nonmagnetic retaining ring forgings. The instrument used for this test method shall be the electronic pulsed reflection type. Prior to examination, specimens shall be heat treated and machined to a rectangular, parallel, or concentric surface configuration, and its surface shall be free of extraneous material such as loose scale, paint, and dirt. Calibration of the apparatus shall be done by either the single-block method or distance-amplitude curve method. Choice of method to be employed shall be determined by the test metal distance involved. Quality levels for acceptance, established by the type and amount of indication present, are detailed thoroughly.1.1 This practice2 covers straight and angle beam contact, pulse-echo ultrasonic examination of austenitic steel forgings produced in accordance with Practice A388/A388M and Specifications A965/A965M and A1049/A1049M.1.2 Ultrasonic examination of nonmagnetic retaining ring forgings should be made to Practice A531/A531M rather than this practice.1.3 Supplementary requirements of an optional nature are provided for use at the option of the purchaser. The supplementary requirements shall apply only when specified individually by the purchaser in the purchase order or contract.1.4 This practice is expressed in inch-pound and SI units; however, unless the purchase order or contract specifies the applicable “M” specification designation (SI units), the inch-pound units shall apply. The values stated in either inch-pound units or SI units are to be regarded separately as standard. Within the practice, the SI units are shown in brackets. The values stated in each system are not necessarily exact equivalents; therefore, to ensure conformance with the standard, each system shall be used independently of the other, and values from the two systems shall not be combined.1.5 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.1.6 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
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5.1 This practice is intended to provide standardized procedures for evaluating ultrasonic search units. It is not intended to define performance and acceptance criteria, but rather to provide data from which such criteria may be established.5.2 These procedures are intended to evaluate the characteristics of single-element piezoelectric search units.5.3 Implementation may require more detailed procedural instructions in a format of the using facility.5.4 The measurement data obtained may be employed by users of this practice to specify, describe, or provide a performance criteria for procurement and quality assurance, or service evaluation of the operating characteristics of ultrasonic search units. All or portions of the practice may be used as determined by the user.5.5 The measurements are made primarily under pulse-echo conditions. To determine the relative performance of a search unit as either a transmitter or a receiver may require additional tests.5.6 While these procedures relate to many of the significant parameters, others that may be important in specific applications may not be treated. These might include power handling capability, breakdown voltage, wear properties of contact units, radio-frequency interference, and the like.5.7 Care must be taken to ensure that comparable measurements are made and that users of the practice follow similar procedures. The conditions specified or selected (if optional) may affect the test results and lead to apparent differences.5.8 Interpretation of some test results, such as the shape of the frequency response curve, may be subjective. Small irregularities may be significant. Interpretation of the test results is beyond the scope of this practice.5.9 Certain results obtained using the procedures outlined may differ from measurements made with ultrasonic test instruments. These differences may be attributed to differences in the nature of the experiment or the electrical characteristics of the instrumentation.5.10 The pulse generator used to obtain the frequency response and time response of the search unit must have a rise time, duration, and spectral content sufficient to excite the search unit over its full bandwidth, otherwise time distortion and erroneous results may result.1.1 This practice covers measurement procedures for evaluating certain characteristics of ultrasonic search units (also known as “probes”) that are used with ultrasonic testing instrumentation. This practice describes means for obtaining performance data that may be used to define the acoustic and electric responses of ultrasonic search units.1.2 The procedures are designed to measure search units as individual components (separate from the ultrasonic test instrument) using commercial search unit characterization systems or using laboratory instruments such as signal generators, pulsers, amplifiers, digitizers, oscilloscopes, and waveform analyzers.1.3 The procedures are applicable to manufacturing acceptance and incoming inspection of new search units or to periodic performance evaluation of search units throughout their service life.1.4 The procedures in Annex A1 – Annex A6 are generally applicable to ultrasonic search units operating within the 0.4 to 10 MHz range. Annex A7 is applicable to higher frequency immersion search unit evaluation. Annex A8 describes a practice for measuring sound beam profiles in metals from contact straight-beam search units. Additional Annexes, such as sound beam profiling for angle-beam search units in metal and alternate means for search unit characterization, will be added when developed.1.5 Units—The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system are not necessarily exact equivalents; therefore, to ensure conformance with the standard, each system shall be used independently of the other, and values from the two systems shall not be combined.1.6 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.1.7 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
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5.1 The purpose of this practice is to outline a procedure for detecting and locating significant discontinuities such as pits, voids, inclusions, cracks, splits, etc., by the ultrasonic pulse-reflection method.1.1 This practice2 covers a procedure for detecting discontinuities in metal pipe and tubing during a volumetric examination using ultrasonic methods. Specific techniques of the ultrasonic method to which this practice applies include pulse-reflection techniques, both contact and non-contact (for example, as described in Guide E1774 and Practice E1816), and angle beam immersion techniques, both conventional and phased array. Artificial reflectors consisting of longitudinal, and, when specified by the using party or parties, transverse reference notches placed on the surfaces of a reference standard are employed as the primary means of standardizing the ultrasonic system.1.2 This practice is intended for use with tubular products having outside diameters approximately 1/2 in. (12.7 mm) and larger, provided that the examination parameters comply with and satisfy the requirements of Section 11. These procedures have been successful with smaller sizes. These may be specified upon contractual agreement between the using parties. These procedures are intended to ensure that proper beam angles and beam shapes are used to provide full volume coverage of pipes and tubes, including those with low ratios of outside diameter-to-wall thickness, and to avoid spurious signal responses when examining small-diameter, thin-wall tubes.1.3 The procedure in Annex A1 is applicable to pipe and tubing used in nuclear and other special and safety applications. The procedure in Annex A2 may be used to determine the helical scan pitch.1.4 This practice does not establish acceptance criteria; they must be specified by the using party or parties.1.5 Units—The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard.1.6 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.1.7 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
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