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3.1 Calcium phosphate coatings have been shown in animal and clinical studies to be biocompatible and to enhance the early attachment of bone to implant surfaces (see Refs. (1-5)).33.2 It is believed that the form of calcium phosphate ceramic and its purity with respect to secondary crystalline phases and amorphous material have an effect on its physical, mechanical, and biological properties. However, no definitive studies of effects on biological properties have been completed. To achieve reproducible clinical results and to permit the determination of the effects of properties of the coating on biological performance, it is essential that the properties of both clinical and experimental materials be well-characterized and consistent.3.3 This practice provides procedures for determination of the percentage by weight of the crystalline phases identified as hydroxyapatite, β-TCP, and CaO in plasma-sprayed hydroxyapatite coatings.1.1 This practice is for the determination, by the Reference Intensity Ratio External Standard Method, of the percent by weight of the crystalline phases, hydroxyapatite (HA), beta-(whitlockite) tricalcium phosphate (β-TCP), and calcium oxide (CaO) in coatings deposited upon metallic substrates by plasma spraying hydroxyapatite.1.2 A major component in plasma-sprayed HA coatings other than HA is expected to be amorphous calcium phosphate (ACP). Crystalline components other than HA that may be present include alpha- and beta- (whitlockite) tricalcium phosphates, tetracalcium phosphate (TTCP), calcium oxide, and calcium pyrophosphates. Quantification of the minor crystalline components has proven to be very unreliable due to extreme overlap and confounding of X-ray diffraction peaks. Therefore, this practice addresses the quantification of only HA, β-TCP, and CaO.1.3 This practice was developed for plasma-sprayed HA coatings with HA contents of at least 50 % of the total coating. It is recognized that the analysis of the crystalline components uses diffraction from regions of the pattern that also include a small contribution from the amorphous component. However, within the limits of applicability of this practice, the effect of such interference is believed to be negligible.1.4 The coating analyzed shall be produced and processed under manufacturing conditions equivalent to those used on the device of interest.1.5 This practice requires the use of monochromated copper Kα radiation and flat samples.1.6 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard.1.7 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.1.8 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

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This specification defines procedures for determining the performance of certain landfill daily cover materials such as sprayed slurries, foams, and indigenous materials generally described as an alternative daily cover (ADC) for municipal solid waste landfills. It is not applicable to other types of landfills and to geosynthetics used as an ADC. It addresses the evaluation of an ADC and its ability to control fires and odors and whether or not the cover contains materials that present a threat to human health and the environment. Materials shall be tested at accredited laboratories to determine the physical properties such as potential for fire production, water vapor permeance, toxicity, and leaching potential. The control of disease vectors and blowing litter shall be evaluated by observation while scavenging shall be controlled by security procedures and other operating practices.1.1 This specification defines procedures for determining the performance of certain landfill daily cover materials generally described as an alternative daily cover (ADC). This specification applies only to slurries or foams that are spray applied, or indigenous materials that are placed onto the working face of a municipal solid waste landfill (MSWLF) unit as a cover. It is not applicable to other types of landfills nor geosynthetics used as an ADC.1.2 This standard addresses the evaluation of an ADC and its ability to control fires and odors and whether or not the cover contains materials that present a threat to human health and the environment. The control of disease vectors and blowing litter can be evaluated by observation, and scavenging is controlled by security procedures and other operating practices.1.3 The U.S. Environmental Protection Agency (EPA) promulgated regulations under the Resource Conservation and Recovery Act, Subtitle D, which establish criteria for municipal solid waste landfills (MSWLF). These regulations became effective October 9, 1991. The cover material requirements of these regulations are set forth in 40 Code of Federal Regulations, Section 258.21 as follows:(a) “Except as provided in paragraph (b) of this section, the owners or operators of all MSWLF units must cover disposed solid waste with 6 in. (152.4 mm) of earthen material at the end of each operating day, or at more frequent intervals if necessary, to control disease vectors, fires, odors, blowing litter, and scavenging.”(b) “Alternative materials of an alternative thickness (other than at least 6 in. (152.4 mm) of earthen material) may be approved by the Director of the Solid Waste Regulatory Agency of an approved State if the owner or operator demonstrates that the alternative material and thickness control disease vectors, fires, odors, blowing litter, and scavenging without presenting a threat to human health and the environment.”1.3.1 These federal regulations have the force of the law, and it is the purpose of this specification to define the test procedures necessary to comply with these regulations.1.3.2 In order for a MSWLF landfill operator to obtain approval for use of an ADC, the operator must supply performance data to the state Solid Waste Regulatory Agency. In general, the technique used to obtain this permission involves applying to the state Solid Waste Regulatory agency for a sanitary MSWLF operating permit modification.NOTE 1: Manufacturers will provide performance data for their product.1.3.3 Parties interested in the evaluation technology described in the Standard Practice should include MSWLF operators, engineering firms, local, state, and federal Solid Waste Regulatory Agencies, and manufacturers and vendors of ADC materials.1.4 Units—The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard.1.5 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.1.6 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

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5.1 This practice is intended for use by the material specifier, general contractor, applicator, or any individual group requiring information regarding the application of SFRM.5.2 This practice is not intended to replace the manufacturers' application instructions.1.1 This practice covers guidelines for application of sprayed fiber and cementitious fire-resistive materials.1.2 This practice is general in nature. It is not intended to cover all requirements for application.1.3 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system are not necessarily exact equivalents; therefore, to ensure conformance with the standard, each system shall be used independently of the other, and values from the two systems shall not be combined.1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. Specific precautionary statements are given in Section 10 and 14.1.2.1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

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4.1 The intent of this test method is to determine a property of SFRM that may be used to provide an indication of its in-place serviceability. Satisfactory performance of SFRM applied to structural members and assemblies depends upon its ability to withstand the various influences that may occur during construction and during the life of the structure, as well as upon its satisfactory performance under fire conditions.4.2 For cohesion/adhesion testing of installed asbestos-containing sprayed fire-resistive materials, refer to Practice E1494.1.1 This test method covers a procedure for measuring the cohesion/adhesion or bond strength (tensile) perpendicular to the surface of sprayed fire-resistive material (SFRM) applied to rigid backing. These fire-resistive materials include sprayed fibrous and cementitious materials. The test method is applicable to both laboratory and field procedures as indicated in Section 7.1.2 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system are not necessarily exact equivalents; therefore, to ensure conformance with the standard, each system shall be used independently of the other, and values from the two systems shall not be combined.1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

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4.1 The intent of this test method is to determine properties of direct-applied SFRM that may be used to provide an indication of serviceability. Satisfactory performance of fire-resistive material applied to structural members and assemblies depends upon its ability while in place to withstand the various influences that may occur during the life of the structure, as well as upon its satisfactory performance under fire tests.4.2 This test method measures the behavior of SFRM when subjected to deflection and evaluates such phenomena as spalling and delamination under bending stress. It is an indication of the ability of SFRM to remain in place and resist removal during anticipated service conditions.1.1 This test method covers a procedure for determining the effect of deflection on sprayed fire-resistive material (SFRM) applied to steel deck. These materials include sprayed fibrous and cementitious materials applied directly in contact with the structural members. The test method is applicable only to laboratory procedures.1.2 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system are not necessarily exact equivalents; therefore, to ensure conformance with the standard, each system shall be used independently of the other, and values from the two systems shall not be combined.1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

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4.1 The intent of this test method is to determine a property of SFRM that may be used to provide an indication of its in-place serviceability. Satisfactory performance of SFRM applied to structural members and assemblies depends upon its ability to withstand the various influences that may occur during construction and during the life of the structure, as well as upon its satisfactory performance under fire conditions.4.2 The test method measures the behavior of SFRM when the floor construction to which it is applied is subjected to shock loading and evaluates adhesion and resistance to spalling, cracking, and delamination. It is an indication of the ability of SFRM to remain in place and resist removal during anticipated service conditions.1.1 This test method covers a procedure for determining the effect of impact loading on the bonding of sprayed fire-resistive material (SFRM) applied to the underside of steel floor deck. These materials include sprayed fibrous and cementitious materials applied directly in contact with the structural members. The test method is applicable only to laboratory procedures.1.2 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system are not necessarily exact equivalents; therefore, to ensure conformance with the standard, each system shall be used independently of the other, and values from the two systems shall not be combined.1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

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4.1 The intent of this test method is to determine properties of direct-applied SFRM that may be used to provide an indication of serviceability. Satisfactory performance of fire-resistive material applied to structural members and assemblies depends upon its ability while in place to withstand the various influences that may occur during the life of the structure, as well as upon its satisfactory performance under fire tests.4.2 This test method measures the compressive strength of SFRM and is a measure of the resistance to deformation under a compressive load. It is an indication of the ability of SFRM to remain in place and resist removal during anticipated service conditions.1.1 This test method covers a procedure for measuring the compressive strength of sprayed fire-resistive material (SFRM) applied to a rigid substrate. These fire-resistive materials include sprayed fibrous and cementitious materials applied directly in contact with these structural members. The test method is applicable to laboratory procedure.1.2 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system are not necessarily exact equivalents; therefore, to ensure conformance with the standard, each system shall be used independently of the other, and values from the two systems shall not be combined.1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

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5.1 It is the intent of this test method to determine properties of SFRM that may be used to provide an indication of serviceability. Satisfactory performance of SFRM applied to structural members and assemblies depends upon its ability to withstand the various influences that may occur during construction and during the life of the structure, as well as upon its performance under fire conditions.5.2 Air erosion tests on SFRMs are conducted to evaluate the behavior of the SFRM when subjected to plenum air streams during normal service conditions. Such tests evaluate the resistance to dusting, flaking, spalling, and delamination of the SFRM.1.1 This test method covers a procedure for determining the effect of an air stream upon sprayed fire-resistive materials (SFRMs). These SFRMs include sprayed fibrous and cementitious materials. The test method is applicable only to laboratory procedures.1.2 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system are not necessarily exact equivalents; therefore, to ensure conformance with the standard, each system shall be used independently of the other, and values from the two systems shall not be combined.1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

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4.1 TSCs are susceptible to the formation of porosity due to a lack of fusion between sprayed particles or the expansion of gases generated during the spraying process. The determination of area percent porosity is important in order to monitor the effect of variable spray parameters and the suitability of a coating for its intended purpose. Depending on application, some or none of this porosity may be tolerable.4.2 These test methods cover the determination of the area percentage porosity of TSCs. Method A is a manual, direct comparison method utilizing the seven standard images in Figs. 1-7 which depict typical distributions of porosity in TSCs. Method B is an automated technique requiring the use of a computerized image analyzer.FIG. 1 —  0.5 % PorosityFIG. 2 —  1.0 % PorosityFIG. 3 —  2.0 % PorosityFIG. 4 —  5.0 % PorosityFIG. 5 —  8.0 % PorosityFIG. 6 —  10.0 % PorosityFIG. 7 —  15.0 % Porosity4.3 These methods quantify area percent porosity only on the basis of light reflectivity from a metallographically polished cross section. See Guide E1920 for recommended metallographic preparation procedures.4.4 The person using these test methods must be familiar with the visual features of TSCs and be able to determine differences between inherent porosity and oxides. The individual must be aware of the possible types of artifacts that may be created during sectioning and specimen preparation, for example, pullouts and smearing, so that results are reported only on properly prepared specimens. Examples of properly prepared specimens are shown in Figs. 8-10. If there are doubts as to the integrity of the specimen preparation it is suggested that other means be used to confirm microstructural features. This may include energy dispersive spectroscopy (EDS), wavelength dispersive spectroscopy (WDS) or cryogenic fracture of the coating followed by analysis of the fractured surfaces with a scanning electron microscope (SEM).FIG. 8 Ni/Al TSC—500XNOTE 1: V = void, O = oxide, L = linear detachmentFIG. 9 Monel TSC—200XNOTE 1: V = void, G = embedded grit, L = linear detachmentFIG. 10 Alloy 625 TSC—200XNOTE 1: V = void, O = oxide, G = embedded grit1.1 These test methods cover procedures to perform porosity ratings on metallographic specimens of thermal sprayed coatings (TSCs) prepared in accordance with Guide E1920 by direct comparison to standard images and via the use of automatic image analysis equipment.1.2 These test methods deal only with recommended measuring methods and nothing in them should be construed as defining or establishing limits of acceptability for any measured value of porosity.1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

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5.1 Certain properties, namely thickness and density, of SFRM are basic. It is the intent of these test methods to provide procedures to determine these properties.1.1 These test methods cover procedures for determining thickness and density of sprayed fire-resistive material (SFRM) used in structural assemblies. These include sprayed fiber and cementitious types. The test methods are applicable to both laboratory and field procedures, as indicated in Section 7.1.2 These test methods require the application of SFRM in accordance with the manufacturers’ published instructions. The apparatus, materials, and procedure used to apply the SFRM for laboratory tests shall be the same as is used for the construction of either of the test assemblies described in Test Methods E119 and E84.1.3 There is no intent in these test methods to establish levels of performance.1.4 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system are not necessarily exact equivalents; therefore, to ensure conformance with the standard, each system shall be used independently of the other, and values from the two systems shall not be combined.1.5 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.1.6 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

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5.1 It is the intent of this test method to determine relative corrosive properties of direct applied SFRM that provides an indication of serviceability. Satisfactory performance of SFRM applied to structural members and assemblies depends upon its ability to withstand the various influences that occur during the life of the structure, as well as upon its satisfactory performance under fire conditions.5.2 This test method evaluates the relative corrosion of steel induced by SFRM and determines whether the presence of SFRM increases, decreases, or has no effect on the corrosion characteristics of steel.1.1 This test method covers a procedure for measuring the corrosion to steel induced by sprayed fire-resistive material.1.2 These SFRMs include sprayed fibrous and cementitious materials applied directly in contact with the structural members.1.3 This test method is applicable only to laboratory procedures.1.4 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system are not necessarily exact equivalents; therefore, to ensure conformance with the standard, each system shall be used independently of the other, and values from the two systems shall not be combined.1.5 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.1.6 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

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4.1 TSCs are used in a number of critical industrial components. TSCs can be expected to contain measurable levels of porosity and linear detachment. Accurate and consistent evaluation of specimens is essential to ensure the integrity of the coating and proper adherence to the substrate.4.1.1 Example 1: By use of inappropriate metallographic methods, the apparent amount of porosity and linear detachment displayed by a given specimen can be increased, by excessive edge rounding, or decreased by smearing of material into voids. Therefore inaccurate levels of porosity and linear detachment will be reported even when the accuracy of the measurement technique is acceptable.4.1.2 Example 2: Inconsistent metallographic preparation methods can cause the apparent amount of voids to vary excessively indicating a poorly controlled thermal spray process, while the use of consistent practice will regularly display the true microstructure and verify the consistency of the thermal spray process.4.2 During the development of TSC procedures, metallographic information is necessary to validate the efficacy of a specific application.4.3 Cross sections are usually taken perpendicular to the long axis of the specimen and prepared to reveal information concerning the following:4.3.1 Variations in structure from surface to substrate,4.3.2 The distribution of unmelted particles throughout the coating,4.3.3 The distribution of linear detachment throughout the coating,4.3.4 The distribution of porosity throughout the coating,4.3.5 The presence of contamination within the coating,4.3.6 The thickness of the coating (top coat and bond coat, where applicable),4.3.7 The presence of interfacial contamination,4.3.8 The integrity of the interface between the coating and substrate, and,4.3.9 The integrity of the coating microstructure with respect to chemistry.1.1 This guide covers recommendations for sectioning, cleaning, mounting, grinding, and polishing to reveal the microstructural features of thermal sprayed coatings (TSCs) and the substrates to which they are applied when examined microscopically. Because of the diversity of available equipment, the wide variety of coating and substrate combinations, and the sensitivity of these specimens to preparation technique, the existence of a series of recommended methods for metallographic preparation of thermal sprayed coating specimens is helpful. Adherence to this guide will provide practitioners with consistent and reproducible results. Additional information concerning standard practices for metallographic preparation can be found in Guide E3.1.2 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.1.3 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

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1. Scope 1.1 This Standard covers sprayed coatings of aluminum and zinc applied by powder, wire and molten metal processes for the protection of iron and steel against atmospheric corrosion. 1.2 This Standard excludes conduit coated with zinc by me

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