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3.1 Use of this guide is intended to provide information on the galvanic corrosion of metals in electrical contact in an electrolyte that does not have a flow velocity sufficient to cause erosion-corrosion or cavitation.3.2 This standard is presented as a guide for conducting galvanic corrosion tests in liquid electrolyte solutions, both in the laboratory and in service environments. Adherence to this guide will aid in avoiding some of the inherent difficulties in such testing.1.1 This guide covers conducting and evaluating galvanic corrosion tests to characterize the behavior of two dissimilar metals in electrical contact in an electrolyte under low-flow conditions. It can be adapted to wrought or cast metals and alloys.1.2 This guide covers the selection of materials, specimen preparation, test environment, method of exposure, and method for evaluating the results to characterize the behavior of galvanic couples in an electrolyte.NOTE 1: Additional information on galvanic corrosion testing and examples of the conduct and evaluation of galvanic corrosion tests in electrolytes are given in Refs (1)2 through (2).1.3 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard.1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

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5.1 In general, wherever the possibility exists of water getting mixed with products/material (covered under 1.1) the results obtained by this test method will indicate the degree to which corrosion of iron components can be expected.5.2 Test also determines the antirust properties of products/material (covered under 1.1) in preparation for the various stages through which the tested product may pass prior to or during its transport through a pipeline.5.3 Test results are also meant to show whether or not the dosage levels and type of iron corrosion inhibitor added to a product/material (covered under 1.1) is sufficient for achieving the desired protection of affected assets such as storage tanks, process lines, and shipment systems.1.1 This test method covers an accelerated laboratory and field procedure for the determination of corrosion of iron, in the presence of water, on samples such as gasoline and gasoline blended with 10 % ethanol, E10 (Specification D4814); gasoline-blend components (except butane); diesel fuel and biodiesel B5, except Grade No. 4-D (Specification D975); biodiesel B6 to B20 (Specification D7467); diesel-blend component such as light cycle-oil; No. 1 fuel oil, No. 2 fuel oil (Specification D396); aviation turbine fuel (Specification D1655).1.2 The values stated in SI units are to be regarded as the standard.1.2.1 Exception—Values in parentheses are for information only.1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

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This specification covers zinc and zinc alloy wire used to deposit zinc coatings by thermal spraying (metallizing) for the corrosion protection of steel and iron. Zinc and zinc alloy wire provided under this specification is intended for use in oxy-fuel and electric arc thermal spraying equipment. The zinc used to manufacture the wire shall conform to the requirements for high grade zinc (Z15001) or special high grade zinc (Z13001). The wire shall conform to the chemical requirements for aluminum, cadmium, copper, iron, lead, tin, antimony, silver, bismuth, arsenic, nickel, magnesium, molybdenum, titanium, and zinc. The wire shall be clean and free of corrosion, adhering foreign material, scale, seams, nicks, burrs, bends or kinks which would interfere with the operation of thermal spraying equipment. The wire shall uncoil readily and shall be a continuous length per spool, coil, or drum. Splices or welds are permitted, provided that they do not interfere with the thermal spray equipment or coating process.1.1 This specification covers zinc and zinc alloy wire used to deposit zinc coatings by thermal spraying (metallizing) for the corrosion protection of steel and iron. Zinc and zinc alloy wire provided under this specification is intended for use in oxy-fuel and electric arc thermal spraying equipment. Additional zinc alloy compositions used in thermal spraying primarily for electronic applications are found in Specification B943.1.2 Zinc alloy wire compositions used in thermal spraying primarily for electronic applications are found in Specification B943.1.3 Zinc alloy wire compositions used as solders are found in Specification B907.1.4 The values stated in SI units are to be regarded as the standard. The values in parentheses are for information only.1.5 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to become familiar with all hazards including those identified in the appropriate Material Safety Data Sheet (MSDS) for this product/material as provided by the manufacturer, to establish appropriate safety, health, and environmental practices, and determine the applicability of regulatory limitations prior to use.1.6 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

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This guide covers test procedures for performing accelerated tests to evaluate relative corrosion resistance of various coatings applied to mechanical fasteners. Corrosion mechanisms such as general and crevice corrosion may be evaluated with this method. Test duration may be selected to achieve any desired level of corrosion exposure and provides a frame of reference to determine relative coating resistance to corrosion. Fasteners tightened to a desired tension and subjected to this test procedure may be evaluated to simulate a variety of service conditions. Without large amounts of accumulated field results, it is difficult to relate test duration or the number of test cycles to actual service life for a given application.1.1 This guide covers test procedures for performing accelerated tests to evaluate relative corrosion resistance of various coatings applied to mechanical fasteners. Corrosion mechanisms such as general and crevice corrosion may be evaluated with this method. Test duration may be selected to achieve any desired level of corrosion exposure and provides a frame of reference to determine relative coating resistance to corrosion. Fasteners tightened to a desired tension and subjected to this test procedure may be evaluated to simulate a variety of service conditions. Without large amounts of accumulated field results, it is difficult to relate test duration or the number of test cycles to actual service life for a given application.1.2 This standard is not intended to cover tests of driven fasteners such as nails, staples, screws and lag bolts.1.3 Units—The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard.1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

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5.1 Results from this accelerated corrosion test shall not be considered as an indicator of the useful life of the metal equipment. Many factors need consideration for applicability to specific circumstances. Refer to Guide C1696 and Practice G31 for additional information.5.2 Corrosion associated with insulation is an important concern for insulation manufacturers, specification writers, designers, contractors, users and operators of the equipment. Some material specifications contain test methods (or reference test methods contained in other material specifications), for use in evaluating the insulation with regard to the corrosion of steel, copper, and aluminum. In some cases these tests are not applicable or effective and have not been evaluated for precision and bias.5.3 A properly selected, installed, and maintained insulation system will reduce the corrosion that often occurs on an un-insulated structure. However, when the protective weather-resistant covering of an insulation system fails, the conditions for the aqueous environment necessary for corrosion under insulation (CUI) often develop. It is possible the insulation contains, collects, or concentrates corrosive agents, or a combination thereof, often found in industrial and coastal environments. If water is not present, these electrolytes cannot migrate to the metal surface. The electrochemical reaction resulting in the aqueous corrosion of metal surfaces cannot take place in the absence of water and electrolytes. Additional environmental factors contributing to increased corrosion rates are oxygen, and elevated-temperature (near boiling point).5.4 Chlorides and other corrosive ions are common to many environments. The primary corrosion preventative is to protect insulation and metal from contamination and moisture. Insulation covers, jackets, and metal coating of various kinds are often used to prevent water infiltration and contact with the metal.5.5 This procedure can be used to evaluate all types of thermal insulation and fireproofing materials (industrial, commercial, residential, cryogenic, fire-resistive, insulating cement) manufactured using inorganic or organic materials, faced or unfaced, for which a filtered extraction solution can be obtained.5.6 This procedure can be used with all metal types for which a coupon can be prepared such as mild steel, stainless steel, copper, or aluminum. Other metals (copper, aluminum) will need different times, reference solutions and cleaning practices. It shall not be interpreted that the steel procedures work for everything. When procedures are developed for other metals they will be balloted for inclusion in the document.5.7 This procedure can also be applicable to insulation accessories including jacketing, covers, adhesives, cements, and binders associated with insulation and insulation products.5.8 Heat treatment of the insulation (as recommended by the manufacturer up to the maximum potential exposure temperature) can be used to simulate possible conditions of use.5.9 Adhesives can be tested by first drying followed by water extraction or by applying a known quantity of the test adhesive to a test piece of insulation and then extracting.5.10 Insulating cements can be tested by casting a slab, drying, and extracting or by using the uncured insulating cement powder for extraction.5.11 Reference tests prepared with various concentrations of solutions that are conducive to the corrosion of the tested metal serve as comparative criteria. Solutions containing chloride, sodium hydroxide, various acids (sulfuric, hydrochloric, nitric, and citric acid), as well as “blank” tests using only de-ionized water and tap water are used.5.12 Research can be done on insulation that has been specially formulated to inhibit corrosion in the presence of corrosive ions through modifications in basic composition or incorporation of certain chemical additives. Corrosive ions can also be added to the insulation extraction solutions to determine the effectiveness of any inhibitors present.5.13 Protective surface treatments and coatings of different types and thickness can be applied to the metal coupons and compared using various corrosive liquids.5.14 Several sets of tests are recommended because of the number of factors that affect corrosion. An average of the tests and the standard deviation between the test results are used on the data. Much of the corrosion literature recommends a minimum of three specimens for every test. Consult Guide G16 for additional statistical methods to apply to the corrosion data.1.1 This practice covers procedures for a quantitative accelerated laboratory evaluation of the influence of extraction solutions containing ions leached from thermal insulation on the aqueous corrosion of metals. The primary intent of the practice is for use with thermal insulation and associated materials that contribute to, or alternatively inhibit, the aqueous corrosion of different types and grades of metals due to soluble ions that are leached by water from within the insulation. The quantitative evaluation criteria are Mass Loss Corrosion Rate (MLCR) expressed in mils per year determined from the weight loss due to corrosion of exposed metal coupons after they are cleaned.1.2 This practice cannot cover all possible field conditions that contribute to aqueous corrosion. The intent is to provide an accelerated means to obtain a non-subjective numeric value for judging the potential contribution to the corrosion of metals that can come from ions contained in thermal insulation materials or other experimental solutions. The calculated numeric value is the mass loss corrosion rate. This calculation is based on general corrosion spread equally over the test duration and the exposed area of the experimental cells created for the test. Corrosion found in field situations and this accelerated test also involves pitting and edge effects and the rate changes over time.1.3 The insulation extraction solutions prepared for use in the test can be altered by the addition of corrosive ions to the solutions to simulate contamination from an external source. Ions expected to provide corrosion inhibition can be added to investigate their inhibitory effect.1.4 Prepared laboratory ionic solutions are used as reference solutions and controls, to provide a means of calibration and comparison.21.5 Other liquids can be tested for their potential corrosiveness including cooling tower water, boiler feed, and chemical stocks. Added chemical inhibitors or protective coatings applied to the metal can also be evaluated using the general guidelines of the practice.1.6 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard.1.7 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.1.8 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

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This specification covers the basic requirements for chromium-free fastener coatings that combine an inorganic zinc-rich basecoat with an aluminum-rich topcoat that contains an integrated lubricant. These coatings are applied by conventional dip-spin, dip-drain, or spray methods to ferrous parts which can be handled through a cleaning, or phosphate, coating, and baking operation. Phosphating or shot blast is required to clean and prepare the surface of the steel. These coatings are bake cured at temperatures up to 500°F.1.1 This specification covers the basic requirements for chromium-free fastener coatings that combine an inorganic zinc-rich basecoat with an aluminum-rich topcoat that contains an integrated lubricant.1.2 These coatings are applied by conventional dip-spin, dip-drain, or spray methods to ferrous parts which can be handled through a cleaning, or phosphate, coating, and baking operation. Phosphating or shot blast is required to clean and prepare the surface of the steel. These coatings are bake cured at temperatures up to 500°F.NOTE 1: If used, phosphate to be used in accordance with Specification F1137, grade 0.1.3 Units—The values stated in inch-pound units are to be regarded as standard. No other units of measurement are included in this standard.1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

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4.1 This guide covers procedures for crevice-corrosion testing of iron-base and nickel-base stainless alloys in seawater. The guidance provided may also be applicable to crevice corrosion testing in other chloride containing natural waters and various laboratory prepared aqueous chloride environments.4.1.1 While this guide focuses on testing of iron-base and nickel-base stainless alloys, the procedures and evaluations methods described herein have been successfully applied to characterize the crevice corrosion performance of other alloy systems (see, for example, Aylor et al.3).NOTE 1: In the case of copper alloys, the occurrence of crevice-related corrosion associated with different corrosion mechanisms takes place immediately adjacent to the crevice former rather than within the occlusion.4.2 This guide describes the use of a variety of crevice formers including the nonmetallic, segmented washer design referred to as the multiple crevice assembly (MCA) as described in 9.2.2.4.3 In-service performance data provide the most reliable determination of whether a material would be satisfactory for a particular end use. Translation of laboratory data from a single test program to predict service performance under a variety of conditions should be avoided. Terms, such as immunity, superior resistance, etc., provide only a general and relatively qualitative description of an alloy's corrosion performance. The limitations of such terms in describing resistance to crevice corrosion should be recognized.4.4 While the guidance provided is generally for the purpose of evaluating sheet and plate materials, it is also applicable for crevice-corrosion testing of other product forms, such as tubing and bars.4.5 The presence or absence of crevice corrosion under one set of conditions is no guarantee that it will or will not occur under other conditions. Because of the many interrelated metallurgical, environmental, and geometric factors known to affect crevice corrosion, results from any given test may or may not be indicative of actual performance in service applications where the conditions may be different from those of the test.1.1 This guide covers information for conducting crevice-corrosion tests and identifies factors that may affect results and influence conclusions.1.2 These procedures can be used to identify conditions most likely to result in crevice corrosion and provide a basis for assessing the relative resistance of various alloys to crevice corrosion under certain specified conditions.1.3 The values stated in SI units are to be regarded as standard. The values given in parentheses after SI units are provided for information only and are not considered standard.1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. For a specific warning statement, see 7.1.1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

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